PCB中耐高温有机可焊保护剂成膜机理及性能研究

Research on Coating Formation Mechanism of a High-Temperature-Resistant Organic Solderability Preservative and the Coating Performance in PCB

  • 摘要:印制电路板铜焊盘表面生成耐高温有机可焊保护剂(HT-OSP)膜是克服无铅高温回流焊工艺并获得良好焊点的关键。选用2−(2,4−二氯苯基)甲基−1H−苯并咪唑(C 14H 10Cl 2N 2)作为成膜剂,在铜层表面生成了HT-OSP膜。理论计算结合对比实验,研究C 14H 10Cl 2N 2分子与Cu原子反应生成HT-OSP膜机理。基于量子化学密度泛函理论,模拟C 14H 10Cl 2N 2分子与Cu +之间的络合反应;利用红外光谱对HT-OSP膜中的特征官能团进行表征;借助X射线光电子能谱测试HT-OSP膜中Cu元素的化合价;设计对比实验分析Cu 2+对生成HT-OSP膜的影响。结果表明:HT-OSP膜生成机理是C 14H 10Cl 2N 2分子与Cu原子发生反应生成HT-OSP膜并沉积在铜层表面,Cu 2+通过络合反应促进HT-OSP膜生长。另外,HT-OSP膜的分解温度高达531 °C,HT-OSP膜保护的铜层放置在自然环境中180 天没有被氧化,证明HT-OSP膜具有优异的耐热性和抗氧化性。

    Abstract:To overcome lead-free high temperature reflow process and obtain satisfactory solder joints on printed circuit board, the key issue is to generate a High-Temperature-Resistant Organic Solderability Preservative (HT-OSP) coating on the surface of copper solder pads. Selecting C 14H 10C l2N 2as a coating formation agent, a HT-OSP coating is formed on copper surface. Theoretical calculations combined with comparative experiments, coating formation mechanism of C 14H 10Cl 2N 2molecules reacting with copper atoms generating the HT-OSP coating is investigated. Based on the density functional theory in quantum chemistry, the complexation reactions between C 14H 10Cl 2N 2molecules and cuprous ions are simulated. The typical functional groups in the HT-OSP coating are characterized by infrared spectroscopy. The valences of copper element in the HT-OSP coating are tested by X-ray photoelectron spectroscopy. The influence of copper ions on forming HT-OSP coating is analyzed by designing comparative experiments. The results indicate that the mechanism of generating HT-OSP coating is as follows: C 14H 10Cl 2N 2molecules react with copper atoms generating HT-OSP coating deposition on copper layer surface. Copper ions promote the HT-OSP coating growth by complexation reaction. Moreover, the decomposition temperature of the HT-OSP coating is up to 531 °C. The copper layer protected by the HT-OSP coating is not oxidized after 180 days in the atmospheric environment. It is proved that the HT-OSP coating possesses excellent antioxidant and heat resistance.

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